Metal Fuel Tanks
Precision-Formed Metal
Fuel Tanks
Our comprehensive range of metal fuel tanks is manufactured to exacting tolerances — pressure-tested, seam-welded, and certified for automotive, marine, and heavy industrial environments worldwide.
4
Tank Variants
35+
Years Manufacturing
60+
Export Markets
100%
Leak-Test Verified
Product Variants
Select Your Tank Grade
Four metal grades engineered for distinct operating environments — from everyday automotive replacements to mission-critical industrial storage. Click a variant to explore full specifications.
Automotive
Standard Series
Cold-rolled mild steel tanks for passenger vehicles and light commercial fleets.
From $85 / unit
Marine Grade
Stainless Pro
AISI 304 / 316L stainless steel for marine, offshore, and chemical-resistant applications.
From $220 / unit
High-Temp
Aluminised Heavy
AS220 aluminised steel rated to 650 °C — engineered for underbody and exhaust-adjacent mounting.
From $175 / unit
Industrial
Bunded Industrial
Double-wall bunded steel tanks with 110% secondary containment for site fuel storage.
Custom quote
Variant Types
Configured for Every Use Case
Each metal fuel tank variant is available across material grades, application sectors, and structural configurations to meet your exact operational requirements.
Mild Steel (CR1 / CR2)
Cold-rolled mild steel in CR1 and CR2 grades (DIN DC01/DC04 equivalent). Cost-effective, highly weldable, and fully compatible with epoxy interior coatings and OEM paint systems. Industry-standard choice for automotive fuel tanks.
Stainless Steel (AISI 304 / 316L)
Austenitic stainless steel offering superior corrosion resistance in saltwater, chemical, and high-humidity environments. 316L grade provides enhanced resistance to chloride pitting — preferred for marine and offshore applications.
Aluminised Steel (AS120 / AS220)
Hot-dip aluminium-silicon coated steel providing heat resistance up to 650 °C. Significantly lighter than stainless alternatives with superior corrosion protection over standard galvanised steel. Ideal for exhaust-adjacent and underbody locations.
Automotive & Light Commercial
Replacement and OEM-supply tanks for passenger cars, SUVs, light trucks, and fleet vehicles. Pressed to original equipment dimensions with all OEM port positions and sender unit flanges retained.
Marine & Offshore
Saltwater-resistant stainless tanks for recreational vessels, commercial workboats, and offshore platforms. Engineered to meet ABYC H-33 and EN ISO 21487 marine fuel tank standards with full TIG-welded seam construction.
Industrial, Mining & Construction
Heavy-gauge bunded tanks for stationary fuel storage at remote mine sites, construction yards, and power generation facilities. UN/DOT transport-approved and AS 1940 compliant configurations available to order.
Single-Wall Standard
Conventional single-skin pressed or rolled construction with internal anti-slosh baffles. Available with optional polyurethane foam insert for vibration damping. Suits the majority of automotive and light-commercial applications.
Double-Wall Bunded
Inner and outer steel wall with monitored interstitial space. The annular gap provides 110% secondary containment of the primary tank volume, meeting EPA and state environmental regulations without an external bund wall.
Custom Fabricated
Fully bespoke tanks built to non-standard shapes, capacities, and port configurations. Customer engineering drawings accepted; production tooling supplied for volume orders. Minimum order quantities apply per design.
Standard Series
Mild steel automotive fuel tanks
Leak-Test Verified
ADR 34/00 Compliant
Selected Variant
Standard Series — Automotive Grade
The Standard Series is our core offering for automotive and light commercial fuel tank supply. Manufactured from CR1/CR2 cold-rolled mild steel, each tank is precision-pressed, seam-welded, and epoxy-primed to ensure long service life. OEM-matching port positions and sender unit flanges are available across our full vehicle model library.
Material
Mild Steel CR1/CR2
Wall Thickness
1.2 – 2.0 mm
Capacity Range
30 – 200 L
Finish
Epoxy primer + sealer
- Seam-welded & pressure / immersion leak-tested
- Internal anti-slosh baffles — welded-in construction
- OEM port positioning & sender unit flange options
- Fuel-resistant epoxy interior coating
- ADR 34/00 & AS 3788 certified
Manufacturing Process
How We Make Every Tank
From certified steel coil to compliant finished product — five precision-controlled stages that guarantee zero compromises on every unit we ship.
Step 01
Raw Material Procurement & QC
Steel coils are sourced exclusively from certified mills (BlueScope, JFE, POSCO). Every incoming batch undergoes chemical composition analysis and tensile / yield strength verification against material certificates before entering the production floor.
100% mill certificate verification
Step 01
Step 02
Step 02
CNC Blanking & Precision Forming
Flat blanks are CNC-cut to ±0.5 mm tolerance and pressed into three-dimensional tank profiles using multi-stage progressive die tooling. Forming parameters — tonnage, stroke depth, and draw speed — are monitored in real time to prevent springback and localised wall-thinning defects.
±0.5 mm dimensional tolerance
Step 03
Seam Welding & Joint Inspection
MAG/MIG and TIG seam welding joins tank halves and all fittings under controlled heat input parameters. All welds undergo 100% visual inspection per ISO 5817. Safety-critical joints on marine and industrial tanks receive additional dye-penetrant and periodic radiographic examination.
100% weld visual inspection — ISO 5817
Step 03
Step 04
Step 04
Pressure Testing & Surface Coating
Every completed tank is pressurised to 0.3 bar and immersion-tested in a water bath — zero-leak tolerance before proceeding. Tanks are then shot-blasted to Sa 2.5 cleanliness standard and coated with a fuel-resistant epoxy primer followed by a topcoat sealer. Stainless variants undergo electropolishing; aluminised tanks receive passivation treatment.
0% leak tolerance — every unit tested
Step 05 · Final Stage
Final Inspection & Certification
Completed tanks undergo dimensional verification, port torque check, label and batch-marking application, and packaging inspection. Compliance documentation — ADR 34/00, AS 1940, ABYC H-33, and UN/DOT certificates — is issued per applicable order type and shipped with each consignment.
ADR · AS 1940 · ABYC · UN/DOT certified
Step 05